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How To Adjust The Clutch On A Kawasaki Vulcan 1500

A clutch cover gasket set us back another $12. After gathering all the parts, any mechanic — even a novice — can replace a clutch in about an hour.

Hi Guys, My clutch on my 1500 classic is releasing @ the end of the handle. I can’t find any adjustmets, so I assume there is none.

1500 has a hydraulic clutch… there is no adjustment available. First thing I’d do is check the fluid level, then remove the left side cover …

How much does a clutch replacement cost?

Depending on many different factors, replacing your vehicle’s clutch could cost anywhere from $200-$2,500 when all is said and done. The true average is somewhere between $1,200-$1,400, including both parts and labor.

How do I know if my motorcycle clutch is bad?

To tell if your motorcycle clutch is bad, you’ll need to look for signs such as unexplained high revs and lowered gas mileage. Other signs of a bad clutch may also include a stuck clutch lever, hard shifts accompanied by a clunking sound or jerk, and difficulty getting the motorcycle to shift gears.

Is it worth replacing a clutch?

The clutch is the lifeblood of your car. Without it, the engine has no way at all to distribute its power to the wheels, and without power going to the wheels, you’re just going to be sitting there making a lot of noise. You can get similar momentum-lacking results when your clutch wears out.

How long do clutch plates last?

Most clutches are designed to last approximately 60,000 miles before they need to be replaced. Some may need replacing at 30,000 and some others can keep going well over 100,000 miles, but this is fairly uncommon.

How long does a clutch last on a bike?

Proper usage and maintenance, they can last anywhere from 20,000 to 50,000+. Depends on what bike we are talking about. Clutch less shifting wears it down, specially from high to low.

When should I replace my clutch plate on my bike?

Not Getting Into Gear If it becomes impossible to get a motorcycle to shift into certain gears, it is time to replace the clutch. If the gear shift lever goes up and down freely, the motorcycle owner should plan for a clutch replacement.

When should I replace my clutch plate?

If you have clutch slippage occurring you will need to replace the entire clutch plate assembly. This usually costs Rs. 6000 for a small car like the Wagon-R that has a direct linkage clutch system or Rs. 12,000 for a larger vehicle with a hydraulic clutch system like the Mahindra Scorpio.

How long should it take to replace a clutch?

Generally changing a clutch can take anywhere between 2 to 6 hours. If you book in for the job, we recommend you should put a whole day aside just in case. Like with any other repair job, the length of time taken varies due to a number of factors. Namely, if the part is harder to access and remove in certain vehicles.

How much does it cost to replace a motorcycle clutch?

On average, it costs about $600 to have a professional replace your motorcycle clutch. The typical price range is between $300 on the low end to $800 on the high end. Alternatively, you can buy the clutch parts and replace them yourself. Plates, cables, and springs cost approximately $60, $10, and $15.

How difficult is replacing a clutch on a motorcycle?

Look, my father is a certified mechanic, and in most cases it only takes about six to eight hours to do the job.

How do I know if my motorcycle clutch plate is bad?

If your gear shifts are hard and abrupt, this can also indicate that your clutch is going bad. Be on the lookout if you hear unpleasant sounds from your bike, as well as jerks when shifting. When your plates don’t separate enough, those parts may grind together, resulting in a loud, clunky sound and a jerking motion.

How do I know if my clutch plate is damaged on my bike?

To tell if your motorcycle clutch is bad, you’ll need to look for signs such as unexplained high revs and lowered gas mileage. Other signs of a bad clutch may also include a stuck clutch lever, hard shifts accompanied by a clunking sound or jerk, and difficulty getting the motorcycle to shift gears.

More Answers On how to adjust the clutch on a kawasaki vulcan 1500

Vulcan 1500 03 clutch slipping and adjustment – Kawasaki Vulcan Forum

Joined Aug 22, 2009. 26 Posts. Discussion Starter · #1 · Jul 5, 2011. Hi, 1st, I wanna share: if you got a slipping/slippery clutch, and think it might be the clutch spring, which from what I read it almost always the case. it took me 3hrs, and it is easy. the money you ll save on labour, put it on the proper tool and you ll still save money…

How to Adjust the Clutch on a 2002 Kawasaki Vulcan Classic

Step 3. Unscrew the outer engine cover bolts, using a 5 mm Allen wrench. Pull the cover away from the engine to reveal the clutch slave cylinder. Push a 3-foot length of clear plastic tubing with a 1/4-inch inner diameter over the bleed valve on top of the clutch slave cylinder. Place the opposite end of the tubing into a plastic catch pan.

Clutch Adjustment | Kawasaki Vulcan Forum

Anyone share a quick “how-to” on adjusting the clutch on the 900 custom? I have just a little bit too much play in the clutch lever. … A forum community dedicated to Kawasaki Vulcan motorcycle owners and enthusiasts. Come join the discussion about performance, modifications, Vulcan 1500, Vulcan 2000, Vulcan 500, Vulcan 1600, Vulcan 900 and …

Adjusting clutch lever – Kawasaki Motorcycle Forums

The hydraulic clutch is self adjusting. That is one of the benefits. You should have a friction zone that allows you to put just enough pressure in a forward motion to balance the bike without putting your feet on the ground. You might want to check the fluid level and it might be an adjustment of the clutch plates.

Is there a way to adjust clutch take up? | RiderForums.com – Kawasaki …

Actually, that pretty well sums it up. The stock levers allow adjusting how far the lever is from the grip but don’t change the clutch action or “friction zone”. The (slightly stiffer) 1500 MS spring might improve the “friction zone” and start engaging slightly sooner. It’s a “drop in”.

Vulcan 1500/1600 Clutch Replacement – Vulcan Gadgets

With the introduction of the Vulcan 1600 Kawasaki kind of copied Judge’s design with a modification. You can see it in the diagram at right, part number 13280A. The washer is also used in 2004 1500 engines. If your clutch spring has failed at fairly low (under 50,000) mileage Judge suggests 1600 owners toss this part and replace it with his …

1996 Kawasaki VN 1500 Vulcan Classic how to adjust the clutch

SOURCE: Clutch slipping while cold, when warm/hot, it operates great. I have a 2000 Vulcan Nomad FI & had a very similar problem. In fact, it’s a very common problem with these bikes. I fixed it by replacing the Clutch Spring.

How can I adjust the hydraulic clutch on my 1997 Kawasaki Vulcan?

Factory Training. 2,435 satisfied customers. Ride..bike..I pull the clutch in, the surging stops so I..chain. I have a 1997 vulcan 500. As I ride the bike seems to surge, the motor runs like a dream and if I pull the clutch in, the surging stops so I dont think … read more.

What is the proper way to adjust the clutch on a kawasaki – Fixya

What is the proper way to adjust the clutch on a kawasaki vulcan 800 classic. And isn’t the adjustment made at the end going inside the transmission case? Posted by Buddy Burns on Oct 02, 2015

Clutch adjustment Question | Kawasaki Versys Forum

If there is not enough play, the clutch may not disengage. See page 45 of the service manual if available. Here is a picture of the area you want to inspect when checking the gap; Adjust the cable using the black knurled knobs until you have a 2-3mm gap when the play is taken out of the lever.

Vulcan 800 Clutch Cable Adjustment | Kawasaki Motorcycle Forums

The clutch cable adjustment has nothing to do with the engine rpms. You need to look for another cause. Sounds more like the throttle cables. The 800 redlines at 8200 rpms, you will hit the limiter somewhere around 80-90 in second gear.

Clutch Adjustment – Kawasaki Z1000 Forum

me to use 2 finger shifting, with the clutch lever properly adjusted with the lever up to highest # 6. must have 3-4mm play .. insert a quarter at the lever where it opens/close when engaging disengaging; if the quarter falls when you let go thats correct, when it stays i means its still tight. Save.

Clutch Adjustment | Ex-500.com – The home of the Kawasaki EX500 / Ninja …

The actual clutch cable adjustment is done with the screw adjuster on the cable where the cable enters the clutch lever. You ideally want just enough slack to let you know the clutch is not being pulled when the lever is released. Any more slack than necessary is bad. Hope this helps.

SOLVED: How do you adjust rear shocks on a kawasaki 1500 – Fixya

An expert whose answer got voted for 2 times. Problem Solver: An expert who has answered 5 questions. Contributor. 10 Answers. Re: How do you adjust rear shocks on a kawasaki 1500… Should have a big spring nut to tighten the spring or to loosen it.how ever you want it the tighter the stiffer the shock gets loosen it softer it gets.

Vulcan 1500 For Sale – Kawasaki Motorcycles – Cycle Trader

Kawasaki Vulcan 1500 Motorcycles For Sale in Richland, mi – Browse 3 Kawasaki Vulcan 1500 Motorcycles Near You available on Cycle Trader.

2000 Kawasaki VN 1500 Vulcan Classic how to adjust the rear – Fixya

SOURCE: Removal of Brake light switch on a 1996 cheverolet 1500 pickup. 1. Disconnect negative battery cable. 2. Use a snap ring pliers to remove retainer from brake pedal pin. 3. Remove the switch by unsnapping it from the pushrod, and disconnect wiring harness from switch. Posted on Sep 18, 2009.

Kawasaki VULCAN 1500 classic—-vintage Motorcycles for Sale in Winston …

Kawasaki Vulcan 1500 classic—-vintage Motorcycles For Sale in Winston-Salem, nc – Browse 1 Kawasaki Vulcan 1500 classic—-vintage Motorcycles Near You available on Cycle Trader.

Kawasaki VN1500 Vulcan Drifter (2001-2003) – Barnett Clutches

Kawasaki/Suzuki Clutch Friction Plate Kit- Carbon Fiber Part# 302-45-20018 Notes: Consists of 8 plates. Price: $167.14 ea. Quantity: Add to Cart. Steel Clutch Drive Plate … Fits 1999-06 VN1500 Vulcan Drifter. Price: $109.14 ea. Quantity: Add to Cart. Clutch Line Kit- Stainless Part# 252-45-31841 Notes: Fits 1999-06 VN1500 Vulcan Drifter …

Florence, al – 2000 Vulcan 1500 For Sale – Kawasaki motorcycle …

2000 Kawasaki Vulcan 1500 motorcycle. Motorcycles For Sale in Florence, al – Browse 1 2000 Kawasaki Vulcan 1500 motorcycle. Motorcycles Near You available on Cycle Trader.

1996 Kawasaki VN 1500 Vulcan Classic replace the clutch

1996 vulcan 1500, clutch goes away. if your oil is too thick , your clutch will sleep and go away . if the clutch is old , you obviously will have the same problem . please explain your problem when you ride. Read full answer.

How do you adjust clutch on Kawasaki Nomad? – Answers

See answer (1) Best Answer. Copy. clicker on the lever, hydraulic clutches can not be adjusted. If adjustment is needed you need new friction discs. Can you adjust the brake pedal on your car …

2001 Kawasaki Vulcan 1500 Classic – Total Motorcycle

2001 VULCAN™ 1500 CLASSIC FEATURES. 1,470cc OHC V-Twin. 83 foot-pounds of torque at 3000 rpm. Dual valve springs on all valves. Liquid Cooling. More even running temperatures mean no “power fade” on hot days and longer engine life. Includes warning light. Auxiliary fan keeps things cool, even in traffic.

Vulcan Gadgets Fixit Page For Kawasaki Nomad & Classic Modification …

Add A Grease Fitting For Your Swingarm ( Rudi (Roc Doc) Keifer & David (Sarge) Parsons ) Clutch Spring Replacement (when the clutch starts slip, slip, slippin’ away ( Gadget ) Lube Your Own Driveshaft (7500, 15,000, 24,000 mile maintenance) ( Rudi Keifer) Rear Tire Removal for Nomad & Classic 1500/1600 ( Gadget )

Barnett Complete Clutch Kit for 1987-2008 Kawasaki Vulcan 1500

Caltric 2 Exhaust Pipe Gaskets Compatible With Kawasaki Vn1500 Vulcan 1500 Nomad Fi 1999-2004. 4.9 out of 5 stars. 11. 1 offer from $12.00. Barnett Performance Products Complete Carbon Fiber Clutch Kit 303-35-20023. 4.5 out of 5 stars. 104. #1 Best Seller in Automotive Replacement Transmission Clutch Plates.

SOLVED: How do i get the clutch out of a kawasaki vulcan – Fixya

You dont have to remove the complete engine to replace the clutch ! All you do is remove the clutch cover with about 10 bolts securing it , might have to remove the foot peg and brake lever also ! Once cover is off then you will see the clutch assy , remove the end cover with about 6 bolts and then slide out the clutch plates KEEPING THEM IN …

Let’s talk about neglected Cam Chain Tensioner Adjustment

Link: Utah Motorcyclist: How to Install Cam Chain Tensioner Extenders on a Kawasaki Vulcan Nomad Click to expand… And by any means do not turn the engine over with the tensioners removed..It can be ugly

Vulcan 1500 For Sale – Kawasaki Motorcycles – Cycle Trader

Kawasaki Vulcan 1500 Motorcycles For Sale in Richland, mi – Browse 3 Kawasaki Vulcan 1500 Motorcycles Near You available on Cycle Trader.

1996 Kawasaki VULCAN CLASSIC 1500 scooters Motorcycles for Sale in …

1996 Kawasaki Vulcan Classic 1500 scooters Motorcycles For Sale in Carbondale, il – Browse 1 1996 Kawasaki Vulcan Classic 1500 scooters Motorcycles Near You available on Cycle Trader.

Kawasaki CLUTCH Vulcan 1500 Classic VN1500E Parts and OEM Diagram …

Our detailed 2001 Kawasaki Vulcan 1500 Classic VN1500E CLUTCH schematic diagrams make it easy to find the right OEM part the first time, whether you’re looking for individual parts or an entire assembly. BikeBandit.com is the Web’s Largest Powersports Store with more than 8 million factory fresh motorcycle parts and accessories online, so of …

Complete Clutches & Kits for Kawasaki Vulcan 1600 – eBay

EBC CK Clutch Friction Plates Kit For Kawasaki VN 1500 VULCAN 1987-2007 (ALL) (Fits: Kawasaki Vulcan 1600) 5 out of 5 stars. (5) 5 product ratings – EBC CK Clutch Friction Plates Kit For Kawasaki VN 1500 VULCAN 1987-2007 (ALL) $159.32. Free shipping. SPONSORED.

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